Wire rope clips secure cable ends and form temporary eyes, but the clip must match the rope’s diameter and construction. A clip that is too large can slip; one that is too small can crush strands. For U-bolt clips, the saddle belongs on the live, load-bearing part of the rope, with the U-bolt over the short, dead end. This detail is easy to miss.
Selection should consider rope diameter, material compatibility, load direction, and exposure to moisture or vibration. ASME B30.26-2020 addresses rigging hardware inspection and use, while the Wire Rope Technical Board’s guidance stresses following the clip maker’s instructions for clip count, spacing, and tightening torque. OSHA construction rule 29 CFR 1926.251 also specifies a minimum spacing of six rope diameters between clips, subject to its applicable tables and conditions. Check the relevant standard and product instructions; spacing alone does not establish a safe connection.
Inspect the finished termination closely. Look for a seated saddle, aligned clips, and no visibly crushed or kinked strands. Recheck fasteners after the initial loading, as settling can reduce tightness. Small details matter. Clips are often chosen for convenience, yet repeated bending, shock loading, or an improvised installation can undermine the connection. When the application is critical, have a qualified rigging professional verify the termination and its rated capacity.